化工裝置信息技術管理及齒輪油泵配件材質選用
[一(yi)]、化工機械信息技術管理
互聯(lian)網(wang)時代背景(jing)下,化(hua)工(gong)(gong)(gong)(gong)(gong)企業應(ying)(ying)借助信息(xi)(xi)技(ji)(ji)術,提高設(she)(she)備管(guan)(guan)(guan)(guan)理(li)(li)工(gong)(gong)(gong)(gong)(gong)作(zuo)(zuo)(zuo)的(de)信息(xi)(xi)化(hua)水平。工(gong)(gong)(gong)(gong)(gong)作(zuo)(zuo)(zuo)人員(yuan)(yuan)(yuan)可(ke)通(tong)過(guo)計(ji)(ji)算(suan)機(ji)(ji)(ji)利用相關軟件編(bian)制化(hua)工(gong)(gong)(gong)(gong)(gong)機(ji)(ji)(ji)械檢(jian)(jian)(jian)(jian)(jian)修管(guan)(guan)(guan)(guan)理(li)(li)記錄表(biao),記錄日(ri)常管(guan)(guan)(guan)(guan)理(li)(li)工(gong)(gong)(gong)(gong)(gong)作(zuo)(zuo)(zuo)內容,如(ru)化(hua)工(gong)(gong)(gong)(gong)(gong)機(ji)(ji)(ji)械的(de)運(yun)行參數、運(yun)行異常狀態、外觀情況等。并根據(ju)化(hua)工(gong)(gong)(gong)(gong)(gong)機(ji)(ji)(ji)械的(de)實際情況制定合理(li)(li)的(de)短期(qi)檢(jian)(jian)(jian)(jian)(jian)修工(gong)(gong)(gong)(gong)(gong)作(zuo)(zuo)(zuo)計(ji)(ji)劃,為(wei)后續檢(jian)(jian)(jian)(jian)(jian)修工(gong)(gong)(gong)(gong)(gong)作(zuo)(zuo)(zuo)的(de)有(you)序(xu)開展提供(gong)有(you)力(li)基礎(chu)。同時針對檢(jian)(jian)(jian)(jian)(jian)修間(jian)隔(ge)時間(jian)較長(chang)的(de)化(hua)工(gong)(gong)(gong)(gong)(gong)機(ji)(ji)(ji)械應(ying)(ying)做好實時跟蹤記錄工(gong)(gong)(gong)(gong)(gong)作(zuo)(zuo)(zuo)。借助信息(xi)(xi)技(ji)(ji)術針對化(hua)工(gong)(gong)(gong)(gong)(gong)機(ji)(ji)(ji)械制定年度(du)檢(jian)(jian)(jian)(jian)(jian)修管(guan)(guan)(guan)(guan)理(li)(li)計(ji)(ji)劃,合理(li)(li)規劃每階段化(hua)工(gong)(gong)(gong)(gong)(gong)機(ji)(ji)(ji)械的(de)檢(jian)(jian)(jian)(jian)(jian)修工(gong)(gong)(gong)(gong)(gong)作(zuo)(zuo)(zuo)及(ji)(ji)管(guan)(guan)(guan)(guan)理(li)(li)內容。在化(hua)工(gong)(gong)(gong)(gong)(gong)機(ji)(ji)(ji)械檢(jian)(jian)(jian)(jian)(jian)修管(guan)(guan)(guan)(guan)理(li)(li)工(gong)(gong)(gong)(gong)(gong)作(zuo)(zuo)(zuo)開展過(guo)程(cheng)中,可(ke)借助信息(xi)(xi)技(ji)(ji)術和(he)智(zhi)能設(she)(she)備為(wei)故(gu)障(zhang)(zhang)檢(jian)(jian)(jian)(jian)(jian)修提供(gong)數據(ju)資(zi)料。例如(ru)在診斷化(hua)工(gong)(gong)(gong)(gong)(gong)機(ji)(ji)(ji)械腐(fu)蝕程(cheng)度(du)和(he)運(yun)行異常情況時,在計(ji)(ji)算(suan)機(ji)(ji)(ji)中輸人故(gu)障(zhang)(zhang)設(she)(she)備的(de)名(ming)稱或編(bian)號,通(tong)過(guo)名(ming)稱及(ji)(ji)編(bian)號找(zhao)到與其(qi)相對應(ying)(ying)的(de)檔案資(zi)料,便于(yu)(yu)檢(jian)(jian)(jian)(jian)(jian)修人員(yuan)(yuan)(yuan)根據(ju)設(she)(she)備資(zi)料結(jie)合故(gu)障(zhang)(zhang)問題及(ji)(ji)時制定維修方案。利用互聯(lian)網(wang)構(gou)建設(she)(she)備管(guan)(guan)(guan)(guan)理(li)(li)系統(tong)及(ji)(ji)網(wang)絡平臺,利用設(she)(she)備管(guan)(guan)(guan)(guan)理(li)(li)系統(tong)實時監(jian)控設(she)(she)備運(yun)行狀態,了解現(xian)場工(gong)(gong)(gong)(gong)(gong)作(zuo)(zuo)(zuo)人員(yuan)(yuan)(yuan)的(de)數量及(ji)(ji)工(gong)(gong)(gong)(gong)(gong)作(zuo)(zuo)(zuo)狀態,便于(yu)(yu)優化(hua)人員(yuan)(yuan)(yuan)配(pei)置,提高化(hua)工(gong)(gong)(gong)(gong)(gong)機(ji)(ji)(ji)械整體運(yun)行效(xiao)率。
[二]、齒輪油泵配件材質(zhi)選用
部分企業在選(xuan)(xuan)用齒輪油泵配(pei)件時(shi),為了省錢(qian)圖便宜而(er)選(xuan)(xuan)用質(zhi)量(liang)存在問題的配(pei)件,從而(er)加重(zhong)了齒輪油泵的(de)日(ri)常維護與(yu)維修(xiu)工作,也(ye)使齒(chi)輪(lun)油(you)(you)泵的(de)生產(chan)效(xiao)率降低,生產(chan)出的(de)產(chan)品質量(liang)較(jiao)差,齒(chi)輪(lun)油(you)(you)泵的(de)使用(yong)壽命(ming)也(ye)因(yin)此降低。所以企(qi)業在(zai)進(jin)行齒(chi)輪(lun)油(you)(you)泵的(de)配(pei)(pei)件選擇(ze)上應當按(an)照(zhao)長期發展的(de)眼(yan)光,選擇(ze)材(cai)質較(jiao)好的(de)配(pei)(pei)件,選擇(ze)符合工作需(xu)求的(de)零件,從而齒(chi)輪(lun)油(you)(you)泵的(de)生產(chan)效(xiao)率,提高齒(chi)輪(lun)油(you)(you)泵的(de)生產(chan)技術(shu),減輕維護維修(xiu)工作量(liang),延長齒(chi)輪(lun)油(you)(you)泵的(de)使用(yong)期限(xian),以此給企(qi)業帶來的(de)經濟利益(yi)。
例如在固定軸向(xiang)的(de)(de)軸套、葉(xie)輪(lun)的(de)(de)鍵(jian)(jian)的(de)(de)選材(cai)(cai)上(shang),很(hen)多企(qi)業都會(hui)(hui)選擇普通材(cai)(cai)質(zhi),就會(hui)(hui)出(chu)現(xian)葉(xie)輪(lun)和(he)軸套因(yin)鍵(jian)(jian)的(de)(de)腐蝕松動,導致齒輪(lun)油(you)泵的(de)(de)密封(feng)性(xing)下(xia)降,或者(zhe)出(chu)現(xian)振(zhen)動的(de)(de)情況(kuang)。但是如果將普通材(cai)(cai)質(zhi)升(sheng)(sheng)級為不(bu)銹鋼材(cai)(cai)質(zhi),做到(dao)技術升(sheng)(sheng)級改造,就會(hui)(hui)減(jian)少這(zhe)類狀況(kuang)的(de)(de)出(chu)現(xian),因(yin)此企(qi)業可以通過(guo)提升(sheng)(sheng)改造齒輪(lun)油(you)泵的(de)(de)配件材(cai)(cai)質(zhi),達(da)到(dao)技術改造的(de)(de)目的(de)(de),提高化工生產效率(lv)。